Stationary concrete batching plant is a complete set of equipment for production of commercial concrete. It is widely used in large and medium-sized construction projects, road, bridge engineering, precast concrete plants, etc. It has two kinds of feeding methods including the hopper type and belt type feeding method, which can meet different demands of customers.
Stationary Concrete Mixer
According to requirements, stationary concrete plant widely adopts the forced concrete mixer. The mixing drum of the forced mixer is stationary, but the blades are rotated by the blades on the inner shaft of the cylinder to stir the material. Of course, it also has other way to mixing materials. For example, the mixing drum and the blades are rotated relative to each other to force the mixing. In conclusion, the stirring effect is strong. In addition, the forced concrete mixer is divided into a spindle planetary mixer, a single shaft mixer and a twin shaft mixer according to the structure. Among them, the twin shaft mixer has the best comprehensive performance.
Working Principle of Stationary Concrete Mixer
The stirring mechanism is a stirring shaft that is horizontally or vertically disposed in the cylinder. The stirring material is forcibly stirred by the rotating stirring blade. During operation process, the rotating shaft drives the blade to shear, squeeze and turn the material to force the agitation, so that the batch is uniformly mixed in the violent relative motion. The mixer liner is made of high manganese alloy and has good wear resistance. The mixer service life is determined by the amount of agitation. Generally speaking, the agitation can complete the agitation of 3W cubic.
Various Advantages of Stationary Concrete Mixer
- It is used to stir dry hard concrete and lightweight aggregate concrete.
- The mixing time is shorter, so the productivity is also higher.
- The operating system is flexible and the unloading is clean.
- The rotating blades can crush the material that is condensed into a block, so it is most suitable for mixing mortar.
- The mixing drum and blades wear faster, which are mostly used for aggregate concrete. If coarse aggregate are mixed, the blades will be quickly abraded and easily inserted between and blades and the drum wall to break the blades. We can improve the aspect in the structure design and material use.
Stationary Concrete Batching Plant And Automatic Concrete Batching Plant
Generally speaking, the standard concrete batching plants are divided into stationary concrete batching plant and mobile concrete batch plant, which is the first classification that many manufacturers distinguish at the time of production. Most of the stationary concrete plant also adopt modular and easy splicing design, which is mainly used for large-scale commercial concrete manufacturers or concrete component manufacturers. It can be used in large-scale engineering construction. It has many advantages with strong production capacity and stable anti-interference. For mobile concrete plant, it is pulled by a towing unit, which has good maneuverability and makes production more flexible. It is generally used in various small and medium-sized temporary construction projects. In conclusion, no matter what your choice is stationary type or mobile type, they have different advantages and can be used in many different places.
| Model | AJ-120 |
| Theoretical Productivity (m³/h) | 120 |
| Mixer Model (Mixer Output L) | MAO3000/2000(SICOMA) |
| Mixer Power (kW) | 2×37 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 3000 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.3 |
| Overall Weight (ton) | ≈93 |
| Installation Power (kW) | ≈220 |
| Model | AJ-180 |
| Theoretical Productivity (m³/h) | 180 |
| Mixer Model (Mixer Output L) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×55 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 4500 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.3 |
| Overall Weight (ton) | ≈101 |
| Installation Power (kW) | ≈290 |
Advantages of Stationary Concrete Batching Plant
- stationary concrete plant has compact structure and reliable performance.
- It adopts the computer control, which is convenient for users to operate.
- We adopt the forced concrete mixer, which is used to stir evenly and the operation efficiency is high.
- It is conducive to ecological protection, because it works in the closed state.
- It has two kinds of feeding methods with belt feeding type and hopper feeding type, which can meet many different needs of operators.
| Model | AJ-75 |
| Theoretical Productivity (m³/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
| Model | AJ-90 |
| Theoretical Productivity (m³/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
Stationary Concrete Batching Plant with Hopper and Belt Feeding Methods
Stationary concrete plant has many different types in our company. In general, there are many popular types like AJ-40, AJ-50, AJ-60, AJ-120, etc. for belt feeding method. In addition, it has many advantages in the concrete process, so it is very popular from all over the world.
- It has fast feeding method and large conveying distance.
- It can improve production efficiency and high work efficiency.
- It has low failure rate and the ability to quickly complete large scale operation requirements.
- It has short production cycle and large amount of unloading.
In addition, it is suitable for commercial concrete mixing plants.
However, the belt feeding method has a disadvantages with high cost. Of course, if you want to learn the belt feeding method machine, we can give the basic investment. If you want to have small investment, you can choose the hopper feeding methods. It also has many advantages.
- It has low cost in the transportation the materials process.
- It has small footprint. The bet feeding machine needs large space to transport the materials. If you have no enough space to operate the machine, please choose the right hopper feeding machines.
- It has simple structure, which can help the operator easily install these different equipment.
However, if you want to get high work efficiency and production efficiency, please choose belt feeding concrete equipment.
Stationary Concrete Batching Plant for Sale
Stationary concrete mixing plant is composed of storage material system, material weighing system, material conveying system, control system, and main mixer. Among them, the material weighing system is a key component which affects the concrete quality and concrete production. In addition, it can be divided into four operation parts including the sand and gravel feeding, power feeding, water and admixture feeding, conveying agitation and storage, which ensure a series of working principle in manufacturing concrete process. Of course, we have a series of technologies to protect our environments. We can provide the clients with professional products and excellent service. If you want to extend your business and more profit, please contact us. If you have some requirements you want, please let us know and have a deep talk.
